RFID in Chemistry and Technical Production
In the chemical and technical sector, where precision and safety are essential, RFID is used for identification and traceability.
Kyubi System | RFID SolutionsRFID for IndustryRFID in Chemistry and Technical Production

RFID in the Chemical Industry: The Formula for Traceability, Safety and Efficiency

Are you looking for the master formula to boost efficiency, safety and traceability in the chemical industry and technical production?
In a highly regulated and competitive sector such as chemicals, where hazardous substances and complex processes are handled, operational optimization is not optional – it is essential for survival and leadership.
At Kyubi System, as experts in cutting-edge RFID (Radio Frequency Identification) solutions, we understand that the success of your plant depends on tracking every asset, substance and process with absolute precision.

RFID technology goes far beyond being an alternative to barcodes; it represents a transformational leap in operational management.
It offers wireless, automatic and bulk tracking, ideal for hostile environments with corrosive agents, high temperatures or ATEX/IECEx zones.
According to studies from Auburn University, RFID can increase inventory counting rates from 200 to more than 20,000 items per hour, boosting operational efficiency by up to 30% in the chemical industry.
Discover how Kyubi System’s RFID solutions are redefining technical production and chemical handling to position you as a leader in the sector!

Why RFID Technology Is Essential in the Chemical Industry

In the chemical industry, where mistakes can cost lives, result in million-euro fines or cause production shutdowns, RFID technology provides a unique competitive edge.
This technology uses radio waves to read and write data on tags without physical contact, withstanding extreme conditions such as chemical corrosion, temperatures up to 200°C and explosive atmospheres.
Unlike traditional methods, it enables bulk reading on the move, reducing human errors and improving productivity.

At Kyubi System, we provide ATEX/IECEx-certified RFID tags, specifically designed for the chemical industry and technical production, ensuring compliance with regulations such as REACH and ISO 9001.
Proven benefits: according to industry reports, RFID reduces downtime and optimizes complex supply chains, delivering a fast ROI in less than 12 months for many deployments.

The 5 Key RFID Applications in the Chemical Sector: Kyubi System Solutions

Implementing RFID tackles critical challenges in the chemical industry, from inventory to safety in hazardous areas.
Below, we detail practical applications with measurable benefits.

1. Smart Inventory Management and Chemical Storage: Eliminating Waste

Poor inventory management in the chemical industry generates millions in losses due to expired products, errors and penalties.
Kyubi System’s RFID solutions provide real-time visibility over containers, drums and tanks of chemical substances.

  • Contactless tracking: RFID tags enable instant reading of multiple items at a distance, ideal for warehouses with hazardous products, minimizing exposure and improving safety.
  • Data automation: expiry dates, batches and stock levels are automatically recorded, integrating with the ERP to generate preventive alerts and reducing manual errors by up to 50%.
  • Space optimization: supports FIFO/FEFO strategies, maximizing space usage and avoiding expiry.
  • Impact: greater inventory accuracy and waste reduction, as seen in chemical companies that have optimized their storage with RFID.

2. End-to-End Traceability in Technical Production Processes: Compliance and Quality Assured

Traceability is vital in chemical production to prevent cross-contamination and comply with regulations.
Kyubi System tracks materials from incoming goods to the finished product.

  • End-to-end flow: tags resistant to extreme environments track processes such as mixing, reaction and formulation in petrochemicals, fertilizers or other technical production lines.
  • Early detection: real-time monitoring identifies anomalies and deviations, preventing defects and out-of-spec batches.
  • Efficient audits: automated data speeds up regulatory reviews and simplifies the preparation of internal and external audits.

3. Safety Monitoring and Control in Hazardous Areas: ATEX/IECEx Certification

In ATEX zones with explosive gases or dust, safety is the top priority.
Our ATEX/IECEx-certified RFID tags are designed to mitigate risk and operate safely in explosive environments.

  • Access control: tags on equipment and PPE restrict unauthorized access to hazardous areas, integrating with alarm and access control systems.
  • Instant alerts: integration with IoT enables real-time notifications to mobile devices for quick responses.
  • Incident reduction: continuous monitoring can reduce accident-related costs by up to 40% and improve compliance with safety policies.

4. Automation and Quality Control in Technical Manufacturing: Towards Industry 4.0

RFID technology is a key enabler of Industry 4.0 in chemical manufacturing and technical production.

  • Robotic guidance: RFID tags verify that the correct components enter the appropriate assembly or formulation stages, eliminating errors on the line.
  • Asset management: enables precise control of tanks, reactors, pumps and compressors, recording
    utilization, cycles and maintenance.
  • Productivity increase: in real implementations, RFID-based automation has increased production efficiency by up to 25%.

5. Sustainable Management of Chemical Waste: ESG Commitment

Within ESG and sustainability commitments, RFID becomes a key ally for chemical waste management and hazardous materials handling.

  • Cycle tracking: monitors the use of reusable containers, filling, emptying and the route of hazardous waste.
  • Optimized logistics: RFID-based analytics makes it possible to design efficient routes, reducing waste by up to 35%.
  • Certifications: facilitates compliance with environmental standards and the preparation of sustainability reports.

Real-Life Success Stories in RFID for the Chemical Industry

  • Dow Chemical: implemented RFID for inventory management in petrochemical projects, significantly improving logistics efficiency and reducing stock errors.
  • ACS study: the use of RFID in hazardous chemical inventories reduced inspection times by 50%, making it easier to comply with audits and regulatory controls.

Frequently Asked Questions (FAQ) about RFID in the Chemical Industry

  • What are the advantages of RFID over barcodes in the chemical industry?
    Answer from the Kyubi System Expert: RFID provides no line-of-sight reading, bulk reading and higher resistance to dirt, chemicals and extreme conditions, making it ideal for harsh environments.
  • Is RFID safe in ATEX zones?
    Answer from the Kyubi System Expert: yes, with ATEX/IECEx-certified tags from Kyubi System, RFID technology can operate safely without ignition risk in atmospheres with explosive gases or dust.
  • How can I implement RFID in my chemical plant?
    Answer from the Kyubi System Expert: the first step is to carry out a free audit of your processes and assets. From there, we design a custom RFID solution that integrates with your existing systems
    (ERP, MES, EAM) and prioritizes the areas with the greatest impact and return.
  • Don’t settle for outdated traceability.
  • Kyubi System is your strategic partner in RFID solutions for the chemical industry, helping you position yourself as a leader in efficiency, safety and regulatory compliance.
  • Would you like to schedule a free consultation with our RFID expert engineers to assess your plant’s potential?

Don’t settle for outdated traceability. Kyubi System is your strategic partner in RFID solutions for the chemical industry, helping you position yourself as a leader in efficiency, safety and regulatory compliance. Would you like to schedule a free consultation with our RFID expert engineers to evaluate your plant’s potential? Contact us today and transform your operation.

kyubi systems

Other Industry Sectors Using RFID

The use of RFID in the automotive sector allows for complete traceability of each part and component throughout the manufacturing process.

In metallurgy and heavy industry, RFID is a key tool for controlling processes in extreme environments where conventional tags cannot withstand the conditions.

In the pharmaceutical industry and laboratory environments, RFID offers a higher level of control and security. It is used to guarantee the authenticity of medicines, the traceability of biological samples, and compliance with health regulations.

RFID is revolutionizing the management of materials and resources in the construction sector. Thanks to this technology, it is possible to identify and track materials, tools, and machinery from the warehouse to the exact point of installation on site.

Complete traceability from source to point of sale. Batch control, reduction of waste, and compliance with international food regulations.
Optimize industrial processes with automatic traceability and ERP/MES synchronization. Greater control, security, and efficiency at every stage of production.
360° logistics control. Automatic identification, reduced loading times, and traceability throughout the supply chain.
Automated inventory, total stock visibility, and improved omnichannel shopping experience.
Control of materials, instruments, and textiles with maximum traceability and security. Compliance with hospital and regulatory standards.
Efficient management of access, accreditations, and cultural assets. Accurate and reliable control of visitors and objects.
Kyubi System RFID drives traceability in airports and air fleets: predictive maintenance, error-free baggage management, and control of critical materials with total precision.
Smart asset management and safe maintenance in energy environments. Kyubi System RFID ensures efficiency, traceability, and operational continuity.
OUR PARTNERS // TECHNOLOGIES USED
TOP
kyubi systems
Powered by  GDPR Cookie Compliance
Privacy Overview

This website uses cookies so that we can provide you with the best user experience possible. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful.

More information about our Privacy